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Udimet 700 Nickel Alloy ,Nimonic 115; ATG W3,1

رمز المنتج : NI-S1738-CU-CU

Udimet 700 Nickel Alloy ,Nimonic 115; ATG W3, is available in Bar (Round bar, Flat bar), Ribbon, Wire, Rods, Tube, Pipe, Foil, Plate, Sheet, Strip and Forging Stock.,

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Udimet 700 Nickel Alloy ,Nimonic 115; ATG W3NI-S1738-CU-CUCustomizedCustomized
### **Technical Datasheet: A Comparison of High-Temperature Nickel-Based Superalloys** **Udimet® 700, Nimonic® 115, and ATG W3** --- ### **1. Udimet® 700 (UNS N07700)** #### **Overview** Udimet 700 is a high-strength, precipitation-hardenable nickel-based superalloy designed for extreme temperature service. It is renowned for its exceptional combination of high tensile and creep-rupture strength, good oxidation resistance, and microstructural stability up to approximately 980°C (1800°F). It is typically used in the most demanding rotating components in gas turbine engines. #### **Chemical Composition (Typical Weight %)** | Element | Content (%) | Role in the Alloy | | :--- | :--- | :--- | | **Nickel (Ni)** | Balance | Austenitic matrix. | | **Chromium (Cr)** | ~15.0 | Oxidation and hot corrosion resistance. | | **Cobalt (Co)** | ~18.5 | Solid solution strengthener. | | **Molybdenum (Mo)** | ~5.0 | Solid solution strengthener. | | **Aluminum (Al)** | ~4.3 | Forms the primary strengthening γ' phase (Ni₃Al). | | **Titanium (Ti)** | ~3.5 | Forms the primary strengthening γ' phase (Ni₃Ti). | | **Boron (B)** | ~0.025 | Grain boundary strengthener. | | **Carbon (C)** | ~0.07 | Forms carbides for grain boundary control. | #### **Physical & Mechanical Properties (Typical)** * **Density:** 7.92 g/cm³ * **Melting Range:** ~1290 - 1345 °C * **Room Temperature Tensile Strength (Aged):** Ultimate Tensile Strength (UTS) > 1275 MPa, Yield Strength (0.2% YS) > 1030 MPa. * **Key Feature:** Excellent creep strength at temperatures between 870°C and 980°C. #### **Product Applications** * Turbine blades and vanes * Turbine disks (forgings) * High-temperature fasteners and shafts #### **International Standards** * **AMS:** 5543 (Sheet, Strip, & Plate), 5757 (Forgings) * **UNS:** N07700 * **Werkstoff Nr.:** 2.4969 --- ### **2. Nimonic® 115** #### **Overview** Nimonic 115 is a nickel-chromium-cobalt superalloy strengthened by precipitation hardening. It was developed to offer superior creep-rupture strength compared to earlier Nimonic alloys, making it suitable for highly stressed components in the hot sections of turbines. It combines high strength with good oxidation resistance. #### **Chemical Composition (Typical Weight %)** | Element | Content (%) | Role in the Alloy | | :--- | :--- | :--- | | **Nickel (Ni)** | Balance | Austenitic matrix. | | **Chromium (Cr)** | ~14.5 | Oxidation resistance. | | **Cobalt (Co)** | ~13.5 | Solid solution strengthener. | | **Molybdenum (Mo)** | ~3.75 | Solid solution strengthener. | | **Aluminum (Al)** | ~5.0 | Forms the primary strengthening γ' phase (Ni₃Al). | | **Titanium (Ti)** | ~4.0 | Forms the primary strengthening γ' phase (Ni₃Ti). | | **Carbon (C)** | ~0.15 | Carbide formation for grain boundary strength. | | **Boron (B)** | ~0.015 | Grain boundary strengthener. | #### **Physical & Mechanical Properties (Typical)** * **Density:** 7.95 g/cm³ * **Melting Range:** ~1280 - 1340 °C * **Room Temperature Tensile Strength (Aged):** UTS > 1100 MPa, YS > 760 MPa. * **Key Feature:** Outstanding long-term creep and rupture strength at temperatures up to 950°C. #### **Product Applications** * Turbine blades (both aircraft and industrial gas turbines) * Nozzle guide vanes * Other high-stress, high-temperature static and rotating parts #### **International Standards** * **AMS:** 5700 (Bars, Forgings, & Rings) * **ISO:** 9722 (Wrought Nickel-Based Alloy) * **BS:** HR 501 (British Aerospace Standard) * **Proprietary:** Rolls-Royce RPS 707, etc. --- ### **3. ATG W3** #### **Overview** **ATG W3** is a proprietary specification, not a base alloy name. The "ATG" prefix strongly suggests it is a material specification from **Safran Aircraft Engines** (formerly Snecma). "W3" designates a specific grade or version. It almost certainly refers to a high-performance nickel-based superalloy, likely a variant or a specific processing standard for an existing alloy like **Udimet 720** or a similar high-strength forging material. * **Interpretation:** ATG W3 defines not just the chemical composition but also the precise manufacturing route, heat treatment, non-destructive testing (NDT) requirements, and mechanical property limits mandated by Safran for a specific component, typically a **critical turbine disk**. #### **Typical Characteristics (Inferred for a Disk Alloy like U720)** * **Alloy Base:** Likely a Ni-Cr-Co-Mo-Ti-Al superalloy. * **Key Property:** Ultra-high tensile strength and excellent low-cycle fatigue (LCF) resistance at intermediate temperatures (500-750°C), which is critical for turbine disks. * **Form:** Supplied as precision forgings or billets. #### **Chemical Composition (Representative - Based on Common Disk Alloys)** This is an example and *must be verified against the actual specification*. | Element | Representative % | | :--- | :--- | | **Ni** | Balance | | **Cr** | ~16.0 | | **Co** | ~14.7 | | **Mo** | ~3.0 | | **W** | ~1.25 | | **Ti** | ~5.0 | | **Al** | ~2.5 | | **C** | ~0.025 | | **B** | ~0.025 | | **Zr** | ~0.035 | #### **Product Applications** * Primarily used for **High-Pressure Turbine (HPT) Disks / Discs** * **Compressor Disks** in the highest-stress stages * **Shafts** and other critical rotating components in Safran engines (e.g., CFM56, LEAP, etc.) #### **Standards & Specifications** * **Primary Standard:** **Safran ATG W3** specification. This is the controlling document and overrides all other standards. * **Potential Cross-References:** May be equivalent or similar to AMS standards for alloys like Udimet 720 (e.g., AMS 4082, AMS 4083). However, for any component, the ATG W3 specification is absolute. --- ### **Summary Comparison** | Feature | Udimet 700 | Nimonic 115 | ATG W3 (Inferred) | | :--- | :--- | :--- | :--- | | **Primary Strength** | High Tensile & Creep | Superior Creep-Rupture | Ultra-High Tensile & LCF Fatigue | | **Typical Use** | Blades, Disks, Vanes | Turbine Blades, Vanes | Turbine Disks (Rotors) | | **Temp Focus** | Very High (870-980°C) | High (850-950°C) | Intermediate-High (500-750°C) | | **Defining Standard** | AMS, UNS N07700 | AMS, BS HR 501 | **Safran ATG W3 Proprietary Spec** | **Disclaimer:** The information provided is for technical reference and comparison purposes. Properties are typical and can vary with product form, heat treatment, and manufacturing route. **ATG W3 is a proprietary specification, and its exact requirements are defined solely by Safran Aircraft Engines.** For design and procurement, the official, latest issue of the relevant material specification (AMS, ATG, etc.) must be consulted. Udimet and Nimonic are registered trademarks of their respective owners.
Packing of Standard Packing: Typical bulk packaging includes palletized plastic 5 gallon/25 kg. pails, fiber and steel drums to 1 ton super sacks in full container (FCL) or truck load (T/L) quantities. Research and sample quantities and hygroscopic, oxidizing or other air sensitive materials may be packaged under argon or vacuum. Solutions are packaged in polypropylene, plastic or glass jars up to palletized 3361 gallon liquid totes Special package is available on request.
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